aluminum plate precision circular saw
precision disc saw blade
Precision circular sawing machine is cutting aluminum plates
Gantry-type circular saw with three hydraulic lifting saw heads

    Cutting aluminum and other non-ferrous metal plates with high quality is challenging. These materials are valuable and require precise handling to avoid dimensional inaccuracies, surface defects, and material waste. Optimized cutting solutions ensure precision, clean edges, and minimal deformation. Factors like cutting speed, blade selection, cooling methods, and material clamping are crucial for achieving high-quality results.

    As the core equipment in non-ferrous metal plate production lines, precision circular saws directly affect product dimensions, edge quality, and appearance. A high-performance saw must have a precise feed system, stable clamping, and advanced cooling and lubrication to enhance accuracy and efficiency. These features minimize material loss, protect surfaces, and improve consistency, meeting the high standards of modern industry.

    One Reference Process

    Plate Sawing
    Manual loading → Sawing table moves transversely to the center position → Sawing table is pulled into the sawing area → Dual saw heads perform longitudinal trimming → Mechanical arm removes the left trim edge → Mechanical arm removes the right trim edge → Saw heads rotate 90° → Saw heads perform transverse lengthwise cutting → Sawing table is pulled out of the sawing area → Sawing table moves transversely to both sides → Manual unloading.

    Trim Edge Processing
    (Mechanical arm removes trim edges) → Trim edges are placed onto the trim edge roller conveyor → Conveyor transports trim edges to the sizing stop → Clamping mechanism secures the trim edges → Trim edge saw machine advances for cutting → Blade retracts → Saw machine returns → Trim edge short pieces are discharged → Alloy sorting device pushes the material → Trim edge short pieces are collected into a bin.

    Chip Briquetting
    (Sawing produces metal chips) → Guide chute directs chips to two longitudinal chip conveyors → Chips are collected into a transverse chip conveyor → Chips are crushed by the crusher → Feeding device transports chips to the pre-compression chamber → Pre-compression cylinder compacts the material → Main cylinder presses the chips into briquettes → Briquettes are discharged.

    Aluminum Alloy Plate Automated Gantry Circular Sawing Diagram Layout

    Features

    • CNC digital servo + PLC automatic control system
    • Integrated saw head lifting and rotation with hydraulic control
    • Quasi-dry oil-air lubrication sawing system
    • Chip collection: saw head dust extraction and belt conveyor
    • Chip processing: hydraulic briquetting machine

    Our Experience

    • Plate Length: Up to 24,100 mm (sawed 24,000mm)
    • Plate Width: Up to 3,150 mm (sawed 3,050mm)
    • Thickness:  5-300 mm (Stacked thin plate sawing, heavy object pressing)
    • Saw Cut Surface Roughness: Ra ≤ 25μm
    • Sawing Speed: 0.5-2 m/min
    • Length Tolerance After Sawing: ≤1 mm
    • Width Tolerance After Sawing: ≤1 mm

    Surface of stacked aluminum plates after sawing

    Diffenret Designs

    • Precision fixed-length sawing for four edges of plates
    • Longitudinal and transverse precision segmented sawing of plates
    • Precision saw structure (various designs and configurations available)
    • Single saw head with low-position gantry movement
    • Single saw head with high-position gantry movement
    • Three saw heads with gantry movement and fixed worktable
    • Three saw heads with fixed gantry and movable worktable
    • Rotary worktable option for bevel cutting
    • Polishing head addition for grinding and polishing
    • Hot saw and cold saw

    Project Showcase

    Gantry-Type Aluminum Plate Precision Circular Saw in Korea - Three Saw HeadsSouth Korea
    Gantry-type precision circular saw with three liftable saw heads and movable worktable used at China AluminumChina Aluminum (Aluminum Plate)
    Overhead column-type disc sawing machine with a single hydraulic lifting and rotating saw head used for copper plate cutting at China AluminumChina Aluminum (Copper Plate)
    circular saw is testing in workshopChina Hunan

    Certificates & Approves

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    ISO logo
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