stiff extruder is installed on the cement groud
vacuum extruder is extruding clay for making brick
opened inner screw for extrusion machine
stiff extruder with mold changing system but without mixing feeding

    The auger extruder is widely used all over the world. Metals producers use them to agglomerate and pelletize metallurgical by-products for engineered feedstock. Brick, block and tile manufacturers use them to shape clays and shales.

    Stiff extrusion is ideal for a wide range of plastic and non-plastic materials, requiring minimal added water. The machine from Maxton agglomerates and extrudes a shaped product with superior strength and structural integrity when output from the die.

    Served Industries:  Building, Mining, Metallurgy, Chemical, Foods, etc.
    Common material: Clay, coal, steel mill residues, ores, charcoal, etc.

    Working Principles

    The processed raw materials are sent to the feeding section of the upper mixing part through a conveyor, and in the feeding section, appropriate amount of water can be added to the raw materials to adjust the briquetting moisture.

    With the rotation of the stirring shaft, the mixing knife continuously mixes and homogenizes the raw materials, and continuously pushes the raw materials to the sealing extrusion section. In the sealing extrusion section, there are a pair of spiral sealing reamers that rotate in opposite directions continuously. Thus sent raw materials are extruded and kneaded, and the material is finally extruded into dense sticks through the material sealing grate plate and continuously squeezed into the vacuum box, and the dense sticks are formed on the population of the vacuum box Vacuum mud seal to ensure the required vacuum degree in the vacuum box.

    When the raw material falls from the vacuum box into the lower receiving box, the air in the vacuum box and the stick is sucked out by the vacuum pump through the vacuum suction pipe on the top of the vacuum box to realize the vacuum treatment. The material then falling into the lower receiving box and forcibly pressed into the lower extrusion reamer through a pair of pressing plates with opposite rotation directions. With the rotation of the reamer shaft and the diameter and pitch of the reamer itself, the structural characteristics make the material gradually compacted during the forward conveying process, and finally extruded into a briquette or brick with the desired shape and section through the machine head and the forming outlet.

    The compressed air provides pressure air source for the upper and lower axial pneumatic clutches, and the automatic clutch of the pneumatic clutches is controlled by the electromagnetic cut-off valve, so that the upper and lower stages can be started and stopped at any time during the operation of the equipment.

    Structure and Main Components

    structure of stiff vacuum extruder

    1. Upper mixing part  2. Lower extrusion part  3. Vacuum system  4. Forced lubrication system

    This extrusion equipment is composed of five parts: the upper mixing part, the lower extrusion part, the vacuum system, the forced lubrication system and the pneumatic system.

    Upper mixing part

    Mainly composed of transmission motor, pneumatic clutch, reducer, gear box, mixing tank, sealing cylinder, sealing reamer, material sealing grate plate, vacuum box and other components.

    The mixing tank is equipped with a water spreading pipeline to adjust the moisture of the raw materials.

    The top of the vacuum box is equipped with a vacuum exhaust pipe, a lighting lamp and a vacuum gauge. The sealing reamer installed on the mixing shaft is a split structure, which is convenient for maintenance and disassembly.

    Lower extrusion part

    It is mainly composed of transmission motor, pneumatic clutch, reducer, gear box, receiving box, mud pressing plate, reamer shaft, reamer, split clay cylinder, machine head and other components. A pressure gauge is installed on the machine head to observe the molding extrusion pressure.

    Vacuum system

    It is composed of oil-sealed slide valve pump, air filter, exhaust pipeline, pipe joints, valves, etc.

    Forced lubrication system

    It is composed of gear oil pump device, oil filter, oil separator and so on. Its function is to forcibly lubricate the reamer shaft bearing, the mud plate shaft bearing and the gears in the gearbox to ensure long-term and reliable operation of the equipment.

    Features

    1. The transmission design of the upper and lower stages is separated, and the upper and lower stages of the equipment are installed in a T shape (the extruder can be installed on the left or right according to the needs), which is convenient for maintenance and provides options for equipment layout in future technical transformation.
    2. The axial pneumatic clutch is used to make the structure of the whole machine more compact and beautiful, and it can realize remote operation and control of the whole machine equipment.
    3. The sieve plate sealing scheme is adopted in the upper sealing section, which can improve the adaptability of the equipment to raw materials.
    4. The lower-stage extrusion reamer adopts the design scheme of variable diameter and variable pitch, which provides a guarantee for improving extrusion efficiency and extrusion pressure.
    5. The working surface of the extrusion reamer and sealing reamer adopts the special technology of wear-resistant surfacing welding; the mixing knife adopts the insert structure and high wear-resistant alloy material, and the service life is reliably guaranteed.
    6. The whole machine is equipped with comprehensive and reliable dynamic and static sealing devices and seals.
    7. The spindle structure is uniquely designed to fundamentally improve the reliability and service life of the whole machine.
    8. The main body is all steel structure, which improves the strength and service life of the equipment.
    9. The lower reducer is a planetary gear reducer with small size, high transmission efficiency, compact structure and high reliability.
    10. Due to the large transmission power of the lower reducer, the temperature of the lubricating oil in the reducer will rise after a long period of continuous operation. A circulating cooling device with automatic operation is installed. The starting point temperature of the circulating cooling device has been set at 50C when the equipment leaves the factory. The oil is pumped out and cooled before being pumped into the reducer. The adjustment and setting of the operating starting point temperature of the circulating cooling device is carried out on the operation control panel of the equipment.
    11. The special structure design ensures the low speed and high vacuum of the equipment operation.

    Applications & Materials

    • Clay.
    • Cokes, coal and charcoal (production of briquettes for home heating or industrial purpose (partial coke oven charge, brìquettes treated to obtain form coke, briquettes for gasification); Coal for production of activated carbon; Lignite, peat; ).
    • Steel mill by-products (Mill scales, Steel-grids, Mill sludges/dust, Blast furnace sludges, EAF dust, Iron pellet fines and concentrates, DRI fines (Metallized fines), Ferro alloy fines, Coal + Coke fines, Baghouse dust, Ladle slag, etc.)
    • Ferro alloy industry: Nickel laterite dusts, Ferro silicon dusts, Manganese ore fines or dusts, Chrome ore fines or dusts.
    • Minerals (alumina, bauxite, lime, dolomite, China clay, magnesia, fluorspar, paint pigments, sulphur, chromium, cobalt, copper, iron, manganese, lead, zinc, etc.).
    • Gypsum from power station flue gas desulphurisatìon (FGD gypsum).
    • Fly ash.

    Different designs

    Extruder with deairing double shaft mixer
    auger extruding machine with one shaft mixerExtruder with deairing single shaft mixer
    yellow stiff extruder with vertical deairing pug sealer in workshopExtruder with deairing pug sealer
    double auger extruder with mold change systemSingle extruder

    (with easy die changer)

    Parameters

    Model Auger diameter (mm) Pressure (MPa) Capacity (m3/h) Power (kW)
    JKY45 450 4.0 40-60 55/110/15
    JKY50 500 4.0 55-75 55/132/15
    JKY55 550 4.0 70-90 75/160/15
    JKY60 600 4.0 80-100 75/200/22
    JKY70 700 4.0 90-110 90/250/22
    JKY75 750 4.0 100-120 90/285/22

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