newly produced pan granulator machine
back view of pan pelletizer
disc pelletizer installed in steel mill

    Disc pelletizer, also known as pan granulator and balling disc machine, is developed from newly improved granulation equipment based on traditional equipment structure combined with practice. The equipment has the characteristics of uniform pellet size, low water content, high strength, simple structure, convenient control and stable operation.

    The inclination and rotation speed of the discs for pelletizing and discharging can be changed to improve the pelletizing efficiency.

     

    Served Industries:  Metallurgy, Mining, Cement, Chemical, Fertilizer, etc.
    Common material: Ores, cement raw meal, coal, limestone,  etc.

    Working Principles

    The raw powder flows into the disc from the feeding pipe, meanwhile the water spray pipe located below the feeding pipe sprays water on the powder. Due to the wetting and adhesion of water droplets, many small balls are formed with each drop of water as the core. Under the action of gravity and centrifugal force, the ball rolls downward, and the powder adheres along the way to make the ball grow gradually, at the same time, the ball rotates with the friction force of the disc.

    When the balls rotate to the scraper plate, due to the small gap between the scraper plate and the bottom of the disc, only unballed powder can pass through, while most of the balls are scooped up by the scraper plate and flow down the scraper plate. Along the way, the powder is again bonded and rolled towards the edge of the plate, and in this way, the small balls gradually grow up. When the required particle size is reached, due to the mass effect of the small balls and the smooth surface after pelletizing, the friction with the bottom of the disc is not enough to rotate with the disk. It can only be rolled in the discharge area, and when it accumulates to a certain height, it is scraped out by the scraper plate.

    Structure and Main Components

    structure of pan granulator

    1. low/Scraper holder 2. Plow/Scraper  3. Pan/Disc  4. Bevel gear 5. Main shaft 6. Transmission 7. Structure steel base 8. Angle adjustment

    Pan/Disc

    High wear-resistant liner, reducing the adhesion and wear of the disk surface, easy to replace and disassemble.

    High deformation resistance and high flatness.

    Main shaft

    The main shaft and bearing are quick-release structure, double-channel oil seal, reliable and convenient to use.

    Scraper/Plow

    High surface hardness scraper with surface welding. Pretty long service life.

    Transmission

    Motor—reducer—pinion gear—big gear.

    Semi-enclosed or fully enclosed structure. The semi-enclosed structure has a unique sealed and dustproof structure. Fully enclosed structure can greatly improve the gear lubrication environment and extend its service life.

    Features

    1. Adopts hard tooth reducer, small in size, low noise, high efficiency and long service life. The equipment is safe and reliable.
    2. The disc surface adopts hanging rubber technology and rubber liner to prolong the service life, reduce raw material bonding and reduce the workload.
    3. The inclination angle of the disc is adjustable within a certain range, which can adapt to different material requirements and has a wide range of applications.
    4. The electric scraper is used to clean the disc surface, the disc surface is neat and non-sticky. The scraper is produced with wear-resistant materials, has a long service life.
    5. The angle of the water spray device, the amount of water, and the spraying point are adjustable, the atomization effect is good, balling efficiency is higher.

    Applications & Materials

    • Chemical Powders
    • Minerals and Ores: iron ore, lead, zinc ore, etc.
    • Limestone / Gypsum, hydrated lime
    • Fertilizers
    • Coal fines
    • Cement / Lime Kiln Dust
    • Flyash
    • Filter / Centrifuge Cake
    • Vibrating Sludges
    • Pond tailings
    • EAF Dust
    • Mixture: coal fine+sludge,  coal fine+limestone, iron ore+limestone, coal+iron ore+limestone, etc.

    Long haul system

    iron ore pelletizing system in Baosteel
    fertilizer granulate making in USA
    lead and zinc ore granulating in steel plant
    coal,iron ore and limestone pelletizing in Shandong Steel

    Parameters

    Model Disc diameter (m) Disc depth (m) Rotating speed (rpm) Scrap type Capacity (t/h) Power (kW)
    QP20 2 0.4 15.1 fixed 7.2(cement) 15
    QP25 2.5 0.5 12.5 fixed 11(cement) 15
    QP28 2.8 0.4-0.5 11.8 fixed 6.5-9.5(metallurgy)

    14(cement)

    18.5
    QP32 3.2 0.45-0.65 11 fixed 8-12(metallurgy)

    18.5(cement)

    22
    QP35 3.5 0.45-0.65 10.5 fixed 9.5-14.5(metallurgy)

    22(cement)

    30
    QP40 4 0.5-0.8 8.6-11 fixed 12.5-19(metallurgy)

    29(cement)

    45
    QP45 4.5 0.5-0.8 8.1-10 rotating 16-24(metallurgy)

    36.5(cement)

    55
    QP50 5 0.6 6.8-8.2 rotating 20-30(metallurgy) 75
    QP55 5.5 0.6-0.7 6.6-8 rotating 24-36(metallurgy) 90
    QP60 6 0.6-0.7 6.2-7.6 rotating 29-43(metallurgy) 110
    QP70 7 0.7 4-5 rotating 35-52(metallurgy) 160

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