hydraulic briquette used in LG for aluminum shell briquetting

several sets of new hydralic press placed in workshop
salt briquette presses are placed in workshop

salt briquette samples in customer's office

steel briquette stored in wearhouse

    Hydraulic briquette machine is a briquetter uses liquid pressure energy to transmit power, enabling various pressure processing techniques. It is a widely used material forming equipment in the material processing industry.  It’s a common press that can work under pretty high pressure and make briquette through its mold. Widely used in industries like metugally, mining, chemical, etc.

    Served Industries: Chemical, Machining, Fuel, Mining, Metallurgy, Building,  etc.
    Common material: Metal chips, swarf, salt, sponge iron, etc.

    Working Principles

    The raw material is fed into the briquette molding box through the feeding device. Once the material in the molding box reaches an appropriate level, the upper hydraulic press head presses down to briquette the raw material. After briquetting, the lower hydraulic press head retracts, making the briquette fall into the pusher slot. Then, the lower hydraulic press head extends, pushing the briquette out, and subsequently, the upper hydraulic press head retracts, completing the entire briquetting process.

    This cycle repeats continuously, compacting the raw material into briquettes. During this process, the lower hydraulic cylinder press head not only pushes the briquette but also serves as a support plate during briquetting, facilitating the briquetting of the raw material.

    Structure and Main Components

    3D drawing for hydraulic briquette machine for metal1. upper hydraulic cylinder  2. material feeding hopper  3. material feeding screw  4. lower hydraulic press head  5. hydraulic station  6. down frame  7. briquette output chute  8. molding box  9. upper hydraulic press head  10. upper frame

    Main Parts

    1. Main Machine

    Composed of the frame, main hydraulic cylinder, pusher hydraulic cylinder, bottom plate hydraulic cylinder, matching mold frame and molds, press head, etc.

    The frame consists of upper and lower beams and columns. Both the upper and lower beams are made of cast steel, connected by four columns with inner and outer nuts, bearing the tension during operation. The main hydraulic cylinder avoids using cast steel to eliminate safety hazards, ensuring the equipment’s lifespan and operational safety. The matching mold frame and molds, along with the press head, are professionally designed and manufactured with superior processing capabilities, guaranteeing the equipment’s excellent quality. The molds and briquetting machine’s punch are equipped with high-strength, wear-resistant steel that can be quickly replaced. Relevant parts are specially hardened or forged where necessary.

    2. Hydraulic Station

    Composed of motor, hydraulic pump, pump protection device, professional control valve block, and piping system connected to the briquetting machine.

    The design is reasonable and the quality is stable. Can be equipped with a cooling system (optional) to prevent the equipment from being unable to work continuously due to overheating oil temperatures.

    3. Control System

    Composed of electrical control cabinet along with PLC control.

    Equipped with adjustable text display, the action sequence and the duration of each action are entirely controlled by the PLC system, which can be adjusted by the operator at any time, making it convenient, quick, and easy to understand.

    Features

    • The machine adopts hydraulic transmission with a highly professional integrated valve block and a large flow diameter, resulting in minimal system pressure loss and excellent sealing performance.
    • The use of cartridge valves, electro-hydraulic proportional valves, and a unique oil circuit design makes the hydraulic system flawless. Even under long-term heavy loads, the system performs efficiently without any signs of strain.
    • The system is designed with a pre-relief device, greatly eliminating hydraulic shocks.
    • The advanced rapid device ensures that users’ production needs are met.
    • The electrical part adopts an imported PLC fully automatic control system, which has strong anti-interference capabilities and a low failure rate.
    • The machine body uses an integral steel structure, providing high strength and good stability, and does not require the installation of anchor bolts.

    Applications & Materials

    • nonferrous metal swarf (copper, aluminum, zinc, bronze, brass, iron, steel, etc.)
    • DRI and HBI
    • salt (both animal licking salt and water softener from sea salt, rock salt, coarse salt, etc.)
    • Steel mill by-products (Mill scales, steel grids, Mill sludges/dust, Blast furnace sludges, EAF dust, Iron pellet fines, DRI fines, Ferro alloy fines, Coal + Coke fines, etc.)
    • Minerals (alumina, bauxite, lime, dolomite, China clay, magnesia, fluorspar, paint pigments, sulphur, chromium, cobalt, copper, iron, manganese, lead, zinc, etc.)
    • plastic chips (styrene, polystyrene foam, PU, PVC)
    • shredded paper and paper dust
    • biomass (Miscanthus, hemp)
    • shredded recycled materials
    • sawdust, wood shavings and wood chips
    • tobacco dust
    • jeans dust

    Parameters

    Metal and turnings

    Model 32-200 32-300 32-400 32-500 32-630 32-800
    Briquette diameter
    mm
    80-120 100-140 110-160 120-180 130-200 150-240
    Norminal Pressure
    (t)
    200 300 400 500 630 800
    Max. Working Pressure
    (Mpa)
    25 25 25 25 25 25
    Main Power
    (kW)
    11 15-22 22-30 30 30-37 67
    Briquette Density
    (iron, steel)
    t/m3
    4.2-5.5 4.2-5.5 4.2-5.5 4.2-5.5 4.2-5.5 4.2-5.5
    Briquette Density
    (aluminum)
    t/m3
    2-2.4 2-2.4 2-2.4 2-2.4 2-2.4 2-2.4
    Briquette Density
    (copper)
    t/m3
    5.9-7.8 5.9-7.8 5.9-7.8 5.9-7.8 5.9-7.8 5.9-7.8

    Salt block 

    Model Norminal Pressure
    (t)
    Max. Working Pressure
    (Mpa)
    Main Power
    (kW)
    Block Weight
    (kg)
    32-100 100 25 7.5 2
    32-200 200 25 15 2-5
    32-300 300 25 22 4-7
    32-400 400 25 30 2-10
    32-500 500 25 30 5-10
    32-630 630 25 37 5-15
    32-720 720 25 45 10-20
    32-800 800 25 90 10-30

    Project Showcase

    aluminum chip briquettingAluminum
    animal licking salt briquettingSalt
    sawdust briquettingSawdust
    copper bronze briquettingCopper

    Certificates & Approves

    CE logo
    ISO logo
    EAC logo
    GOST LOGO
    China Patent logo
    Chinese 3c logo

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