new produced 2 sets of blue plow mixer
painted horizontal intensive mixer in workshop
plough share intensive mixer installed in mixing system side view
solid and solid mixing

    Plough share mixer, also known as ploughshare mixer, plow mixer or plough mixer is a kind of single shaft high speed paddle mixer with high homogeneity, the degree of mixing can reach 85-95%, which means the coefficient of variation (CV) is not greater than 5-15%.

    It is suitable for the mixing of two (or more) granules or powders with a particle size of more than 10μm, and the addition of a small amount of water or binder. During the mixing process, the raw materials are transferred around the drum in a radial, lateral and longitudinal movement by the high speed plough shears and choppers. Its short mixing time, especially short for free flowing powders or granules.

    Served Industries:  Metallurgy, Mining, Refractories, Chemicals, Building, Ceremic, etc.
    Common material: Clay, coal, steel mill residues, ores, charcoal, soap, etc.

    Working Principles

    Raw materials are fed through the feeding port. When the motor starts, the reducer and coupling drive the main shaft to rotate, and the plows continuously mix the materials in the drum. The additive is evenly sprinkled on the turbulent materials through the liquid spray device, and is evenly mixed with the powder during the mixing process. During the mixing process, the materials are mixed mainly by shearing and convection, and supplemented by diffusion. Plow produces a strong vortex effect of colter turning on the material, which strengthens the mixing effect.

    Option 1: Chopper

    The inner side of the cylinder can be installed with choppers directly driven by motors. When mixing materials, the thrown and turbulent materials pass through the choppers, and are quickly and intensively scattered by the high-speed rotating chopper. Plow and chopper have dual effects on the material, the material can mix evenly in a short time and mixing quality is also improved.

    Option 2: Heating device

    In order to meet the needs of solid additives, the outer layer of the cylinder can be equipped with a heating device, which can be heated while the material is mixed. When a certain temperature is reached, the additive will melt, so that it can be better mixed with the material and achieve the effect of uniform distribution.

    And more

    Structure and Main Components

    structure of intensive plow mixer

    1. Mixing tool  2. Feeding port  3. Inspection door  4. Mixing drum 5. Transmission part

    Mixing tool

    The mixing tool is durable and easy to maintain, and its shape can be determined according to the material being mixed. As standard, our company already offers a reliable selection of wear-resistant materials:

    • High-quality steel used as structural material
    • Composite rubber lining and engineering plastics
    • Carbide coating or overlay coating
    • High alloy steel

    Mixing drum

    Rubber or polymer lining to prevent materials from sticking

    Transmission part

    Power demand, speed, etc. can be selected according to specific working conditions.

    The power system can choose electric motor or hydraulic motor according to the needs, and the transmission system can choose direct connection, V-belt or hydraulic coupler (normally direct connection for small models, V-belt for medium models, and hydraulic coupler for big models).

    Features

    Main

    • The homogenization treatment effect obtained by mixing materials in a short time
    • Maintain excellent mixed material quality after long time running
    • Structural parts easy maintenance, few wearing parts, reliable operation
    • Continuous type and batch type available
    • Mixing principle: reverse strong convection mixing, radial and axial mixing

    Structure

    • The mixing tool with special geometric shape guarantees the realization of the mixing principle
    • The proper arrangement of mixing tools is the basis for ensuring the mixing effect

    Applications & Materials

    • Powder mixing with greatly different components (e.g. iron powder and bentonite)
    • Powder and binder mixing
    • Semisolid material mixing (such as sludge and powder) and
    • High temperature material mixing
    • Paste mixing
    • Mixing of wet slurries
    • Wet granulation
    • Liquid coating of powders and granules
    • Fat and oil incorporation
    • Vacuum drying

    Customizing

    continious ploughshare mixer for coke and binder mixingContinous design
    yellow batch mixer horizontal productionBatch design
    high temperauture mixing batch typeHigh temperature mixing (batch type)
    customized special designed intensive mixer Customized special design for special application

    Different working conditions require different equipment. Even equipment with the same main structure has various configurations. The complexity of mixed operation conditions determines the diversity of equipment.

    The equipment capacity ranges from 200kg/h lab test machine to 700t/h large mixer.

    Options

    Pressure
    • Normally pressure (fixed feeding port)
    • Abnormally pressure (fixed feeding port)
    • Abnormally pressure (flexible feeding port)
    Frame
    • Stainless steel
    • Carbon steel
    Surface treatment
    • Brushing polishing
    • Mirror polishing
    • Teflon (PTEE) coating
    • ETFE coating
    • Tungsten carbide coating
    • FRP coating
    • Chrome plating
    • Weld wearing proof alloy
    Temperature
    • Normal temperature
    • Abnormal temperature
    Chopper

    With or without

    Liquid feeding
    • Inlet lance or injector
    • Pipe (pressure feed nozzle)
    nozzle types for liquid addative feeding.jpg

    Parameters

    Model Drum volume (L) Capacity (m3/h) Power (kW) Dimension L*W*H (mm)
    M15D 150 4-5 4-5 2350*800*950
    M30D 300 8-10 7.5-11 3250*900*1250
    M60D 600 16-25 15-18.5 3726*1200*1340
    M90D 900 25-30 37 4133*1511*1311
    M120D 1200 35-37 37-45 4286*1300*1400
    M200D 2000 58-60 55-75 5122*1450*1640
    M300D 3000 85-95 75-90 6199*1550*1790
    M420D 4200 120-130 110-132 6874*1600*1890
    M600D 6000 160-180 160-185 7571*1750*2040
    M800D 8000 230-250 220-250 8219*1860*2040
    M1000D 10000 280-300 280-355 8850*2080*2100
    M1350D 13500 405 355-450 9356*2150*2200
    M1500D 15000 450 450-560 10450*2150*2200
    M2000D 20000 600 630-800 11250*2350*2300

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